< 1 > acid circulation process, for each set of batteries, in
and out of the acid flow velocity and density is consistent, ensure
the battery in the process of into each cell of consistency.
< 2 > the assembled a group of battery welding is firm, to
eliminate in the process of the groove into caused by virtual
welding, welding off board, white board, into the phenomenon such
< 3 > acid circulation into the battery active substances
high conversion rate, initial capacity can be increased by 10%.
< 4 > hot acid recycling, through filtering, cooling, to
ensure the purity of the electrolyte and turned to the temperature.
< 5 > touch screen and PLC control, straightforward, high
control precision, safe and reliable and stable operation.
< 6 > acid circulation process, electrolyte temperature can
be real-time detection, according to different temperature to
adjust the system pressure, adjust the electrolyte flow speed,
guarantee the temperature control in the following 45 degrees.
< 7 > acid in the process of circulation, can real-time
detect the electrolyte density, according to the density adjustment
into acid and water inflow, guarantee the consistency of the
2,Safety and environmental protection advantages:
< 1 > groove into electrolyte needs regular replacement, and
acid circulation into electrolyte constantly updates, can realize
zero discharge into the electrolyte, solved the lead into the
electrolyte, the difficulty of processing.
< 2 > the system adopts the seal works, no acid mist
overflows, work site clean, no pollution, at the same time reduces
the employees' career damage.
< 3 > the system adopts the seal negative pressure in
addition to the hydrogen system and forced exhaust system and the
charger linkage work, job site hydrogen residue, reducing the
explosion safety risk.
< 4 > production process reduces the welding operation,
reduce the working staff's occupational injury risk.
< 5 > internal cooling and external cooling system, ensure
the electrolyte temperature to meet the process requirements.
3, Production efficiency advantage:
< 1 > by acid circulation into, change the battery
technology, can shorten the battery production cycle 5-6 days.
< 2 > due to use raw board assembly process, cancelled the
medium plate drying process, logistics flow, etc., greatly reduce
the processing time, increase production efficiency.
< 3 > acid circulation process, at the beginning of charging
time shortened, production efficiency is improved greatly.
4,Energy investment advantages:
< 1 > acid circulation process, through the acid into the
electrolyte temperature, cold and heat exchange control without
cooling water cooling, can reduce the waste water in great
quantities, to save energy.
< 2 > acid circulation process, cancelled a medium plate is
dry, reduce energy waste, such as steam and electricity.
< 3 > by acid circulation into without mixed acid machine,
filling machine, acid into a trough, the water cycle equipment such
as outsourcing, can save equipment investment cost.
< 4 > by acid circulation into, can complete the battery
internalized into, check at the beginning of the discharge, battery
charging process, etc. Saves slot into workshop, plate drying kiln
space, battery charge at the beginning of space, the space of the
pickled, filling and acid machine room, etc., can greatly reduce
the infrastructure investment.
5,Using field advantage:
< 1 > acid cycle contains battery into a groove into early
and battery charging process, such as reducing the traditional into
process of plate washing, organic solvents, medium plate drying
process, reduce the plant area.
< 2 > at the beginning of battery charging and acid
circulation is accomplished within a workshop, can reduce the
battery cover an area of space.
4,COMPOSITION OF FORMAITON LINE
Application: For the formation of Maintenance free//industiral
battery,such as MF car&tricycle&forklift battery,and so on.
System component: acid preparation and storage module, acid
circulation module, acid filtering and cooling module, external
cooling system , temperature monitor, acid level monitor, scrubber,
electrical control module.
1)save formation cycle time, more than 50%.
2)increased performance and improved battery quality.
3)reduce the production cost by 10%.
4)increase the productivity of the charging process.
5)easy to introduce the total productive management method.
6)environmental protection: no waste acid, no waste water, the
emission of the acid fog is up to the national standard.
7)easy to operate and make the workman happy, for: no acid contact,
no acid fog, clean and easy control.
No. of battery
Formation cycle time (h)
Max size (mm)